Custom Hat Boxes

Custom Hat Boxes with Logo for Your Brand

Custom hat boxes protect the crown, keep the brim in shape, and put your brand in front of customers from the first unboxing. At Packaging Castle, we make custom hat packaging in any size or shape, from fedora and baseball cap boxes to boxes for wide-brim hats.

Personalized Hat Boxes Built Around Your Brand

Our personalized hat boxes (or personalised hat boxes, if you prefer) carry your logo, colors, and artwork in sharp CMYK or PMS printing. Add gold or silver foiling, embossing, raised ink, spot UV, matte or gloss coating, and a custom window cut-out. A flat view or 3D mock-up lets you approve the design before production starts.

Custom Hat Packaging Styles and Materials

Choose the stock that fits your hats and your budget, from 10pt to 28pt:

• Custom Kraft Hat Boxes: Natural, eco-friendly, and recyclable, ideal for everyday and casual hats.
• Cardstock and Box board: A smooth surface for crisp, premium printing.
• E-flute Corrugated: Strong and lightweight for protective packaging.

Hat Boxes for Every Hat Type

Fedoras, baseball caps, bucket hats, cowboy hats, and beanies all need different box dimensions. Send us your hat’s width, length, and height, and we will build a custom hat box  that fits snugly, without pressing on the crown and bending the brim.

Custom Hat Shipping Boxes

If you sell hats online, the box has to survive the journey. Our custom hat shipping boxes use sturdy corrugated stock that resists crushing and bending in transit. A protected fit stops the hat from moving inside, so it reaches your customer in perfect shape and your brand makes a strong first impression.

Custom Hat Boxes Wholesale

As a custom hat box packaging manufacturer, we supply orders from 100 to 500,00 pieces. Buying in bulk lowers the cost per box, with prices starting from $0.65. Standard turnaround is 5 to 6 business days, and rush production is available. Looking for where to buy hat boxes? Order directly from us online: request an instant quote and we will handle production and delivery.

Ready to protect and promote your hats? Get an instant quote today.