In Stock
Custom Hat Boxes

Custom Hat Boxes

Starting From

$0.69/Qty

Protect your hats in style with our Custom Hat Boxes! Perfect for fedoras, caps, beanies, or wide-brim hats, these boxes are designed to keep your products safe and looking great. Choose your size, shape, and color, and add your logo for a branded, professional touch. Whether for retail, gifting, or shipping, our hat boxes are strong, stylish, and easy to customize. Great for boutiques, fashion brands, and online stores. We offer fast shipping, affordable prices, and top-quality materials. Click now to create your custom hat boxes and give your headwear the perfect packaging it deserves!

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    Customers Feedback
    Emily J.
    3 Days ago
    Truly eco-conscious and beautifully made!

    We’ve switched all our eCommerce packaging to Packaging Castle and couldn’t be happier. The boxes are 100% recyclable, and our customers always compliment the design. It’s rare to find a company that’s both stylish and sustainable. Highly recommend!

    Mark D
    3 Days ago
    Perfect solution for sustainable branding

    As a small business owner trying to go green, I was thrilled to find Packaging Castle. They designed custom eco boxes that match our brand perfectly, all made from biodegradable materials. Their packaging looks premium and supports our sustainability goals.

    Lisa C.
    3 Days ago
    Fast, friendly, and environmentally responsible

    We received our order of compostable mailers from Packaging Castle, and they are amazing! The print quality is sharp, and knowing they’re eco-friendly adds so much value. Their team helped us every step of the way—great experience!

    Brian M.
    3 Days ago
    Exceptional quality and sustainable design

    Packaging Castle exceeded expectations. We ordered custom Kraft boxes for our handmade products, and the result was beautiful. They use recyclable materials and eco inks, which helps boost our green business credibility.

    Olivia R.
    3 Days ago
    Eco-friendly packaging that stands out

    I love the fact that I can promote my business and protect the environment at the same time. The boxes from Packaging Castle are stunning, sturdy, and sustainable. Couldn’t ask for more!

    Daniel S.
    3 Days ago
    Game-changer for green businesses

    If your brand cares about sustainability, Packaging Castle is the partner you need. Their biodegradable and recyclable packaging helped us cut waste while enhancing our product presentation. Plus, their customer service rocks.

    Jennifer L.
    3 Days ago
    Reliable, responsive, and eco-certified

    This company walks the talk when it comes to eco packaging. We ordered custom food-safe boxes and they arrived quickly, looking fantastic and made from sustainable materials. I appreciate their transparency and values.

    Kevin W.
    3 Days ago
    Custom boxes that care for the planet

    From the recycled cardboard to the plant-based inks, everything Packaging Castle offers is genuinely sustainable. It’s helped elevate our brand and show our customers we care about the environment.

    Amelia Scott
    7 Days ago
    Rachel T.

    We were looking for premium-looking eco-friendly packaging and found the perfect solution with Packaging Castle. Our branded boxes are clean, sharp, and made from compostable materials. Customers keep raving about them!

    Jason H.
    8 Days ago
    Finally, packaging that matches our mission

    Packaging Castle has helped us align our product line with our environmental values. The team worked closely with us to create custom designs using eco-conscious materials. We’re proud to support a company that truly cares.

    Customers Feedback

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    Product Description

    Custom Hat Boxes – Stylish Protection for Every Hat

    Looking for the best way to keep your hats safe and looking great? Custom hat boxes are the perfect choice. Whether you’re selling wide-brim hats, caps, fedoras, or fashion pieces, these boxes give your products the protection they need—and help your brand shine at the same time.

    Our custom boxes are made just for your hat styles, so they fit perfectly and travel safely.

    Why Choose Custom Hat Boxes?

    Hats come in many shapes and sizes, and they can lose their form if not packed well. Custom hat boxes keep your hats safe, clean, and stylish. Plus, they make your product feel more premium and gift-worthy.

    Here’s why these boxes are a smart pick:

    • Protect hats from bending, dust, and damage
    • Keep their shape during shipping or storage
    • Add your brand logo, name, or special design
    • Make your product feel special and high-end
    • Perfect for gifting, retail, or online orders

    Whether you’re a hat brand, boutique, or fashion seller, good packaging adds value to your product.

    Fully Customizable for Your Brand

    Your hats are unique, and your boxes should be too. With custom hat boxes, you can choose the size, shape, color, and design that fits your brand and product line.

    Customize with:

    • Box sizes for small caps or large fashion hats
    • Full-color printing to show your logo and design
    • Round, square, or cylinder box shapes
    • Finishes like matte, gloss, or soft-touch
    • Custom inserts or tissue paper for extra care
    • Eco-friendly options are available on request
    • Handles or ribbons for luxury and gifting

    Want to add a special message or brand story inside the lid? We can do that too!

    Perfect for Fashion Brands, Retailers & Gift Packaging

    Our custom hat boxes are used by fashion brands, clothing stores, online sellers, and gift shops. They’re great for both display and delivery. Your customers will notice the care you put into every detail.

    Best for:

    • Hat and accessory brands
    • Fashion boutiques and designers
    • Online apparel and gift sellers
    • Event giveaways and corporate gifts
    • Luxury hat collections
    • Seasonal packaging for holidays or launches

    No matter the style, your hats will arrive looking their best.

    Order Custom Hat Boxes Today

    Need strong and stylish packaging for your hats? We’ve got you covered. Our hat boxes are made from quality materials and printed to match your brand. Whether you need small orders or bulk packaging, we make the process simple and stress-free.

    With us, you’ll get:

    • Custom sizes, shapes, and full design support
    • Premium materials that protect your products
    • Fast turnaround times and shipping
    • Low minimum order quantities
    • Affordable prices with bulk savings
    • Friendly customer service to guide you
    Product Specification
    Specifications Details
    Dimensions All Custom Sizes & Shapes
    Printing CMYK, PMS, No Printing
    Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Quantities 100 - 500,000
    Coating Gloss, Matte, Spot UV
    Process Die Cutting, Gluing, Scoring, Perforation
    Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet
    Proof Flat View, 3D Mock-up, Physical Sampling (On request)
    Turn Around Time 4-6 Business Days, Rush
    Cardboard

    Cardboard

    We use cardboard material with the least environmental impact and minimizes waste generation.

    Kraft

    Kraft

    Kraft paper is a strong, durable and reliable material that is widely used across many different industries.

    Rigid

    Rigid

    Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.

    Corrugated

    Corrugated

    Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.

    Foil Stamping

    Foil Stamping

    Decorate a wide range of your product packaging with our foil stamping.

    Spot UV

    Spot UV

    Our high-gloss UV coating gives light and shine to cure the printed material's varnish.

    Gloss

    Gloss

    Our glossy finishing gives your packaging an extra layer of shine.

    Holographic Foiling

    Holographic Foiling

    Holographic foil diffracts light and reveals the colors of the rainbow at various angles.

    Embossing

    Embossing

    With our embossing technique, we transfer the finest details of your product on packaging.

    Debossing

    Debossing

    We use debossing technique to add unique graphics into your packaging.

    Matte

    Matte

    With our matte finish, fingerprints and smudges will now be less visible on the packaging.

    Soft Touch Lamination

    Soft Touch Lamination

    We add additional layer of protection with soft touch lamination from toner chipping.