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Custom Tuck Top Mailer Boxes

Custom Tuck Top Mailer Boxes

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$0.49/Qty

Ship your products in style with Custom Tuck Top Mailer Boxes! These boxes are strong, secure, and easy to open, making them perfect for e-commerce, retail, and subscription packaging. Made from durable, eco-friendly materials, they protect your items during shipping. Add your custom logo, colors, or full design to make a great first impression. Choose from kraft, white, matte, glossy, or fully printed finishes. Great for clothing, beauty products, and more. Enjoy fast turnaround, low minimums, and bulk pricing. Click now to design your custom tuck top mailer boxes today!

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    Customers Feedback
    Emily J.
    3 Days ago
    Truly eco-conscious and beautifully made!

    We’ve switched all our eCommerce packaging to Packaging Castle and couldn’t be happier. The boxes are 100% recyclable, and our customers always compliment the design. It’s rare to find a company that’s both stylish and sustainable. Highly recommend!

    Mark D
    3 Days ago
    Perfect solution for sustainable branding

    As a small business owner trying to go green, I was thrilled to find Packaging Castle. They designed custom eco boxes that match our brand perfectly, all made from biodegradable materials. Their packaging looks premium and supports our sustainability goals.

    Lisa C.
    3 Days ago
    Fast, friendly, and environmentally responsible

    We received our order of compostable mailers from Packaging Castle, and they are amazing! The print quality is sharp, and knowing they’re eco-friendly adds so much value. Their team helped us every step of the way—great experience!

    Brian M.
    3 Days ago
    Exceptional quality and sustainable design

    Packaging Castle exceeded expectations. We ordered custom Kraft boxes for our handmade products, and the result was beautiful. They use recyclable materials and eco inks, which helps boost our green business credibility.

    Olivia R.
    3 Days ago
    Eco-friendly packaging that stands out

    I love the fact that I can promote my business and protect the environment at the same time. The boxes from Packaging Castle are stunning, sturdy, and sustainable. Couldn’t ask for more!

    Daniel S.
    3 Days ago
    Game-changer for green businesses

    If your brand cares about sustainability, Packaging Castle is the partner you need. Their biodegradable and recyclable packaging helped us cut waste while enhancing our product presentation. Plus, their customer service rocks.

    Jennifer L.
    3 Days ago
    Reliable, responsive, and eco-certified

    This company walks the talk when it comes to eco packaging. We ordered custom food-safe boxes and they arrived quickly, looking fantastic and made from sustainable materials. I appreciate their transparency and values.

    Kevin W.
    3 Days ago
    Custom boxes that care for the planet

    From the recycled cardboard to the plant-based inks, everything Packaging Castle offers is genuinely sustainable. It’s helped elevate our brand and show our customers we care about the environment.

    Amelia Scott
    7 Days ago
    Rachel T.

    We were looking for premium-looking eco-friendly packaging and found the perfect solution with Packaging Castle. Our branded boxes are clean, sharp, and made from compostable materials. Customers keep raving about them!

    Jason H.
    8 Days ago
    Finally, packaging that matches our mission

    Packaging Castle has helped us align our product line with our environmental values. The team worked closely with us to create custom designs using eco-conscious materials. We’re proud to support a company that truly cares.

    Customers Feedback

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    Product Description

    Custom Tuck Top Mailer Boxes – Smart, Secure & Stylish Packaging

    Want packaging that’s strong, easy to use, and great-looking? Custom Tuck Top Mailer Boxes are the perfect fit. These boxes are made for shipping, gifting, or selling your products in a neat and safe way. The top flap tucks into the box to keep it closed, with no need for glue or tape.

    You can fully customize your box with your brand’s colors, logo, and design. Whether you run a small shop or a big online store, these mailer boxes help your product stand out.

    What Are Tuck Top Mailer Boxes?

    Tuck Top Mailer Boxes are boxes with a top flap that tucks inside the front of the box. This keeps the box closed and secure while still being easy to open. The sides and front usually lock together, giving extra strength and support.

    They are usually made from corrugated cardboard, kraft paperboard, or recycled materials. These boxes ship flat, which saves space, and they are easy to fold together when you need them.

    Features:

    • Strong, tuck-in top flap
    • Self-locking design – no tape or glue needed
    • Custom sizes, shapes, and styles
    • Matte, gloss, or natural kraft finishes
    • Full-color printing and branding options
    • Eco-friendly and recyclable
    • Ships flat – saves storage space

    These boxes are ideal for e-commerce brands that want their packaging to be strong and attractive.

    Common Uses of Custom Tuck Top Mailer Boxes

    Custom tuck top mailer boxes are used in many industries. From shipping clothes and beauty products to sending monthly subscription kits, these boxes help your brand look professional and trustworthy.

    Best uses include:

    • E-commerce shipping – Clothes, gadgets, and beauty items
    • Subscription boxes – Monthly kits or gift boxes
    • Retail packaging – Branded product boxes
    • Corporate giveaways – Send branded items with style
    • Event packaging – Wedding, baby showers, or party favors

    Tuck top mailers are also great for unboxing experiences, helping your customer enjoy the product from the moment they receive it.

    Why Choose Custom Tuck Top Mailer Boxes?

    Great packaging does more than protect your product. It also helps build your brand. Custom tuck top mailer boxes are easy to use, strong enough for shipping, and stylish enough for any customer to love.

    Benefits:

    • Easy to assemble and close
    • Durable design for safe shipping
    • Professional look and feel
    • Custom printing makes your brand stand out
    • Reusable and recyclable
    • Saves time and money – no need for tape

    With these boxes, your product arrives in great shape and with a great first impression.

    Order Your Custom Tuck Top Mailer Boxes Today

    Looking to upgrade your packaging? We’re here to help. Our custom tuck top mailer boxes are made to fit your exact needs—size, color, finish, and design. You can order in small batches or in bulk, and we’ll make sure every box is perfect.

    Why order from us?

    • Full-color custom printing
    • High-quality, durable materials
    • Fast turnaround and shipping
    • Custom sizes and styles
    • Eco-friendly and recyclable options
    • Free design support and bulk discounts

    Don’t settle for boring packaging. Choose custom tuck top mailer boxes that keep your products safe and your brand memorable. Contact us today for a free quote or sample box!

    Product Specification
    Specifications Details
    Dimensions All Custom Sizes & Shapes
    Printing CMYK, PMS, No Printing
    Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Quantities 100 - 500,000
    Coating Gloss, Matte, Spot UV
    Process Die Cutting, Gluing, Scoring, Perforation
    Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet
    Proof Flat View, 3D Mock-up, Physical Sampling (On request)
    Turn Around Time 4-6 Business Days, Rush
    Cardboard

    Cardboard

    We use cardboard material with the least environmental impact and minimizes waste generation.

    Kraft

    Kraft

    Kraft paper is a strong, durable and reliable material that is widely used across many different industries.

    Rigid

    Rigid

    Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.

    Corrugated

    Corrugated

    Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.

    Foil Stamping

    Foil Stamping

    Decorate a wide range of your product packaging with our foil stamping.

    Spot UV

    Spot UV

    Our high-gloss UV coating gives light and shine to cure the printed material's varnish.

    Gloss

    Gloss

    Our glossy finishing gives your packaging an extra layer of shine.

    Holographic Foiling

    Holographic Foiling

    Holographic foil diffracts light and reveals the colors of the rainbow at various angles.

    Embossing

    Embossing

    With our embossing technique, we transfer the finest details of your product on packaging.

    Debossing

    Debossing

    We use debossing technique to add unique graphics into your packaging.

    Matte

    Matte

    With our matte finish, fingerprints and smudges will now be less visible on the packaging.

    Soft Touch Lamination

    Soft Touch Lamination

    We add additional layer of protection with soft touch lamination from toner chipping.

    FAQ's

    We offer a wide variety of Custom Tuck Top Mailer Boxes in different sizes, shapes, and eco-friendly materials. Whether you're looking for retail-ready designs or protective shipping boxes, we've got a solution to match your needs.

    Absolutely! You can fully customize your Custom Tuck Top Mailer Boxes with your brand colors, logo, patterns, text, and finishes. We also support options like embossing, foil stamping, and spot UV for a premium look.

    Yes, all our Custom Tuck Top Mailer Boxes options are made using sustainable materials like recyclable cardboard, kraft paper, and soy-based inks. We’re committed to helping you go green without compromising on quality.

    Our Custom Tuck Top Mailer Boxes are popular across many industries including cosmetics, food, apparel, electronics, and subscription services. They're designed to be versatile, durable, and visually appealing for all sectors.

    We offer flexible minimum order quantities based on your requirements. Whether you're a startup ordering 100 boxes or a large company needing thousands, we’ve got scalable options for you.

    Production usually takes 7–10 business days after artwork approval. For urgent needs, we offer express production and shipping options to meet tight deadlines.

    Yes, we provide prototype samples so you can check the size, material, and print quality before committing to a full run. This ensures your final product is exactly what you envision.

    Definitely! Our in-house design team can assist you in creating the perfect look for your Custom Tuck Top Mailer Boxes, whether you're starting from scratch or improving an existing design.

    Ordering is easy. You can submit your requirements through our website, request a quote, or speak to our packaging expert. We’ll guide you step by step through the customization and ordering process.

    Our Custom Tuck Top Mailer Boxes are crafted with quality, sustainability, and customization in mind. We use durable, eco-safe materials and advanced printing techniques to ensure your packaging not only protects but also promotes your brand.

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